Stunt Forge develops fire protection products and fire safety services built from the ground up by a working professional stunt performer. Each formulation is laboratory developed — the result of years studying thermodynamics and thermochemistry — to ensure a formulated nano gel, not simply thickened water. Every product is tested, refined, and trusted on set.
Products developed to meet the demanding standards of professional stunt work. Consistency and reliability, every time.
Designed and tested by a British Stunt Register member. Not adapted from another industry — built specifically for professional stunt performance.
The performer's perspective informs every design decision. Practical, repeatable, and refined through continuous real-world use.
Professional stunt performer. British Stunt Register member. Rob has spent years working on film and television productions, specialising in fire burns and developing fire protection systems.
Stunt Forge exists because the products available were inconsistent, impractical, or had not been designed from the performer's perspective. Rob set out to change that — developing fire gels, fuels, and protective systems through careful research, systematic testing, and direct application on professional productions.
The result is a range of products that prioritise repeatability, reliability, and real-world usability. Nothing is released until it has been thoroughly evaluated under the conditions it will actually be used in.
Technical guidance from a working professional. Advising productions on fire stunt design, safety protocols, and practical execution from pre-production through to wrap.
Thorough pre-production planning for fire sequences. Risk assessment, safety documentation, equipment specification, and protocol development tailored to each production.
Evaluation of fire protection products and systems. Systematic testing under realistic conditions, with clear documentation of findings and performance data.
Practical mentoring and technical support for stunt performers working with fire. Focusing on preparation, safety habits, and product application technique.
Professional training in fire stunt preparation, protective product application, and on-set fire safety procedures. Tailored to the requirements of the individual or production.
Presence on set during fire sequences to provide expert oversight, real-time technical advice, and ensure safety standards are maintained throughout filming.